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Icon of a trowel filling a crack in concrete, with a stopwatch showing the 5 to 10 minute set time of FASTSET 1

Powder Solutions Concrete Repair

FASTSET 1

FASTSET 1 (FASTSET FS1) is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets within 5 to 10 minutes, depending on temperature, to suit the rapid repair of concrete structures. It conforms to Class R3 of EN 1504-3.

Form
Powder
Category
Concrete Repair
Manufacturer
UKCP

Key Benefits

  • Rapid set times, approximately 5 minutes at 20°C
  • Very high early strengths
  • Low shrinkage
  • High bond strength
  • Non-corrosive, compatible for use with steel reinforcement
  • Supplied in 15kg paper sacks

Typical Applications

  • Cosmetic concrete repair
  • Rapid repair of damaged surfaces in precast concrete
  • Repair of in-situ concrete
  • Filling surface voids and blowholes
  • Concrete pipe spigots and sockets
  • Damaged concrete floors and steps

What is FASTSET 1?

FASTSET 1, also referred to as FASTSET FS1, is a rapid setting repair compound in the UKCP concrete repair range. It sets within 5 to 10 minutes, depending on temperature, and conforms to Class R3 of EN 1504-3. It combines two technologies:

  • Special cements, which provide a rapid set and very high early strengths
  • Powder polymers, which provide strong adhesion to the substrate and improved surface hardness

The result is a repair material that sets in minutes and bonds well, so cosmetic defects can be made good quickly.

Where is FASTSET 1 used?

FASTSET 1 has been developed for precast applications where rapid repair to damaged surfaces is required. Mixed with water, it is applied to damaged areas and can be shaped and profiled to provide a seamless repair. Main application areas are the repair of in-situ and precast concrete, including:

  • Filling surface voids and blowholes
  • Concrete pipe spigots and sockets
  • Damaged concrete floors and steps

For deeper or structural repairs, or where reinforcement is exposed, speak to our technical support team before starting work.

How to use FASTSET 1

Because FASTSET 1 sets so quickly, have your tools, water and finishing equipment ready before you mix.

  1. Prepare the surface. Make sure it is sound, clean and free from laitance, loose materials, oil, grease and other surface contaminants. If necessary, hack the surface back to a sound substrate.
  2. Damp down. Wet the surface with clean water to reduce suction.
  3. Prime difficult substrates. For improved adhesion, brush on a slurry of water and FASTSET 1 mixed at 1:4 by volume.
  4. Mix a small quantity. In a clean container, add water to the powder in small quantities until the desired consistency is achieved. The typical water to powder ratio is 1:5 by weight.
  5. Apply and finish promptly. Shape and profile the repair straight away, before it begins to set.

Do not mix more material than can be used within the setting time. The recommended minimum application temperature is 5°C, and a 10kg pack gives an approximate yield of 5.10 litres. Mix ratios are typical and vary with the application, so confirm them with trials and our technical team.

For a step by step walkthrough, read our guide to carrying out a rapid cosmetic concrete repair with FASTSET.

Health and safety

Refer to the FASTSET 1 Safety Data Sheet, available on request, for full instructions. Wear suitable PPE, including gloves and goggles, when handling.

Packaging, storage and shelf life

FASTSET 1 is supplied in 15kg paper sacks. Avoid storing at temperatures below 5°C or above 30°C. When stored correctly, it has a shelf life of 12 months from date of manufacture.

Which FASTSET is right for the job?

Setting time Best for
FASTSET 1 5 to 10 minutes Fastest possible cosmetic repair
FASTSET 30 20 to 30 minutes Repairs that need shaping time
FASTSET R4 (30) 20 to 30 minutes Class R4 high strength, high build repairs
FASTSET FS120 120 minutes Larger quantities of repairs

All are part of our concrete repair range.

Not sure whether a repair is cosmetic or structural? Talk to our technical support team before you start, or request a sample to try FASTSET 1.

FASTSET 1 FAQs

Common questions about FASTSET 1. For project specific advice, contact our technical team.

What is FASTSET 1?

FASTSET 1, also known as FASTSET FS1, is a polymer modified, cementitious repair compound for cosmetic concrete repair. It contains special cements for rapid set and very high early strengths, plus powder polymers for strong adhesion and improved surface hardness. It conforms to Class R3 of EN 1504-3.

How quickly does FASTSET 1 set?

FASTSET 1 sets within 5 to 10 minutes, depending on temperature, and in approximately 5 minutes at 20°C. Warm conditions shorten the working time and cold conditions lengthen it, so mix only as much as you can place and finish straight away.

What is the difference between FASTSET 1 and the other FASTSET products?

All are polymer modified, cementitious repair compounds. FASTSET 1 sets within 5 to 10 minutes for the quickest possible repair. FASTSET 30 and FASTSET R4 (30) set within 20 to 30 minutes, which gives more time to shape and profile, and FASTSET FS120 has a controlled 2 hour set for larger quantities of repairs.

What is the mix ratio for FASTSET 1?

The typical water to powder ratio is 1:5 by weight, adjusted to suit the consistency your application needs. A 10kg pack gives an approximate yield of 5.10 litres. Confirm the mix with trials and ask our technical team if you need advice.

Is FASTSET 1 suitable for structural repairs?

FASTSET 1 is formulated for cosmetic concrete repair. It is non-corrosive and compatible for use with steel reinforcement, but if a repair involves exposed or corroded reinforcement, cracking or load bearing elements, contact our technical support team before choosing a product.

How is FASTSET 1 supplied and stored?

FASTSET 1 is supplied in 15kg paper sacks. Avoid storing below 5°C or above 30°C. Stored correctly, it has a shelf life of 12 months from date of manufacture.
All concrete repair
Icon of a trowel filling a crack in concrete, with a stopwatch showing the 30 minute set time of FASTSET 30

Powder Concrete Repair

FASTSET 30

FASTSET 30 (FASTSET FS30) is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets within 20 to 30 minutes, depending on temperature, giving more working time than FASTSET 1 while still allowing a rapid repair. It conforms to Class R3 of EN 1504-3.

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Icon of a trowel repairing cracked reinforced concrete, with a stopwatch showing the 30 minute set time of FASTSET R4 (30)

Powder Concrete Repair

FASTSET R4 (30)

FASTSET R4 (30) is a polymer modified, cementitious repair compound that meets the requirements for Class R4 EN 1504-3 high strength and high build repair mortars. It sets within 20 to 30 minutes, depending on temperature, with extremely high early strengths.

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Icon of a trowel filling a crack in concrete, with a stopwatch showing the 2 hour set time of FASTSET FS120

Powder Concrete Repair

FASTSET FS120

FASTSET FS120 is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets in 2 hours at 20°C, giving time for larger quantities of repairs, followed by rapid strength gain. It conforms to Class R3 of EN 1504-3.

View product

Further reading from the UKCP team, starting with guidance on FASTSET 1.

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