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Icon of a trowel filling a crack in concrete, with a stopwatch showing the 2 hour set time of FASTSET FS120

Powder Solutions Concrete Repair

FASTSET FS120

FASTSET FS120 is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets in 2 hours at 20°C, giving time for larger quantities of repairs, followed by rapid strength gain. It conforms to Class R3 of EN 1504-3.

Form
Powder
Category
Concrete Repair
Manufacturer
UKCP

Key Benefits

  • Controlled set time of 2 hours at 20°C, to allow a larger quantity of repairs to be carried out
  • High early strengths from 2 hours onwards
  • Low shrinkage
  • High bond strength
  • Non-corrosive, compatible for use with steel reinforcement
  • Supplied in 15kg paper sacks

Typical Applications

  • Repair of damaged surfaces in precast concrete
  • Repair of in-situ concrete
  • Filling surface voids and blowholes
  • Concrete pipe spigots and sockets
  • Damaged concrete floors and steps
  • Larger quantities of repairs that need a longer working time

What is FASTSET FS120?

FASTSET FS120 is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets in 2 hours, depending on temperature, to suit rapid repair of concrete structures. After 2 hours there is a rapid strength gain, which provides high early strengths from 2 hours onwards.

It contains special cements, which provide rapid set and early strength development, and powder polymers, which provide strong adhesion to the substrate along with improved surface hardness. FASTSET FS120 conforms to Class R3 of EN 1504-3.

Where is FASTSET FS120 used?

FASTSET FS120 has been developed for precast applications where damaged surfaces need repair. Mixed with water, it is applied to damaged areas and can be shaped and profiled to provide a seamless repair. Main application areas are the repair of in-situ and precast concrete, including:

  • Filling surface voids and blowholes
  • Concrete pipe spigots and sockets
  • Damaged concrete floors and steps

Its controlled 2 hour set at 20°C allows a larger quantity of repairs to be carried out from each mix.

How to use FASTSET FS120

  1. Prepare the surface. Make sure it is sound, clean and free from laitance, loose materials, oil, grease and other surface contaminants. If necessary, hack the surface back to a sound substrate.
  2. Damp down. Wet the surface with clean water to reduce suction.
  3. Prime difficult substrates. For improved adhesion, brush on a slurry of water and FASTSET FS120 mixed at 1:4 by volume.
  4. Mix. In a clean container, add water to the powder in small quantities until the desired consistency is achieved. The typical water to powder ratio is 1:5 by weight.
  5. Apply and shape. Place the repair, then shape and profile it to match the surrounding concrete.

Do not mix more material than can be used within the setting time. The recommended minimum application temperature is 5°C, and a 10kg pack gives an approximate yield of 5.10 litres. Mix ratios are typical and vary with the application, so confirm them with trials and our technical team.

Health and safety

Refer to the FASTSET FS120 Safety Data Sheet, available on request, for full instructions. Wear suitable PPE, including gloves and goggles, when handling.

Packaging, storage and shelf life

FASTSET FS120 is supplied in 15kg paper sacks. Avoid storing at temperatures below 5°C or above 30°C. When stored correctly, it has a shelf life of 12 months from date of manufacture.

Which FASTSET is right for the job?

Setting time
FASTSET 1 5 to 10 minutes
FASTSET 30 20 to 30 minutes
FASTSET R4 (30) 20 to 30 minutes
FASTSET FS120 120 minutes

Setting times depend on temperature. Planning a batch of repairs? Talk to our technical support team, or request a sample of FASTSET FS120.

FASTSET FS120 FAQs

Common questions about FASTSET FS120. For project specific advice, contact our technical team.

What is FASTSET FS120?

FASTSET FS120 is a polymer modified, cementitious repair compound for cosmetic concrete repair. Special cements provide rapid set and early strength development, and powder polymers give strong adhesion to the substrate along with improved surface hardness. It conforms to Class R3 of EN 1504-3.

How long does FASTSET FS120 take to set?

FASTSET FS120 sets in 2 hours at 20°C, depending on temperature. After 2 hours there is a rapid strength gain, which provides high early strengths from 2 hours onwards.

When should I choose FASTSET FS120 over the faster FASTSET products?

Choose FASTSET FS120 when you want a controlled 2 hour set to carry out a larger quantity of repairs from one mix. FASTSET FS1 sets within 5 to 10 minutes, and FASTSET FS30 and FASTSET R4 (30) set within 20 to 30 minutes.

What is the mix ratio for FASTSET FS120?

The typical water to powder ratio is 1:5 by weight. It can be adjusted to achieve the consistency your application needs. A 10kg pack gives an approximate yield of 5.10 litres. Confirm the mix with trials and ask our technical team if you need advice.

Can FASTSET FS120 be used near steel reinforcement?

FASTSET FS120 is non-corrosive and compatible for use with steel reinforcement, with a chloride ion content below 0.05%. For any repair involving exposed reinforcement, contact our technical support team before starting work.

How should FASTSET FS120 be stored?

FASTSET FS120 is supplied in 15kg paper sacks. Avoid storing below 5°C or above 30°C. Stored correctly, it has a shelf life of 12 months from date of manufacture.
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Icon of a trowel filling a crack in concrete, with a stopwatch showing the 30 minute set time of FASTSET 30

Powder Concrete Repair

FASTSET 30

FASTSET 30 (FASTSET FS30) is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets within 20 to 30 minutes, depending on temperature, giving more working time than FASTSET 1 while still allowing a rapid repair. It conforms to Class R3 of EN 1504-3.

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Icon of a trowel repairing cracked reinforced concrete, with a stopwatch showing the 30 minute set time of FASTSET R4 (30)

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FASTSET R4 (30)

FASTSET R4 (30) is a polymer modified, cementitious repair compound that meets the requirements for Class R4 EN 1504-3 high strength and high build repair mortars. It sets within 20 to 30 minutes, depending on temperature, with extremely high early strengths.

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Icon of a trowel filling a crack in concrete, with a stopwatch showing the 5 to 10 minute set time of FASTSET 1

Powder Concrete Repair

FASTSET 1

FASTSET 1 (FASTSET FS1) is a polymer modified, cementitious repair compound for cosmetic concrete repair. It sets within 5 to 10 minutes, depending on temperature, to suit the rapid repair of concrete structures. It conforms to Class R3 of EN 1504-3.

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Further reading from the UKCP team, starting with guidance on FASTSET FS120.

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